Custom Metal Stamping Services

BoValley supports the evaluation of custom metal stamping projects for components such as brackets, clips, retainers, contact parts and formed sheet metal features. Stamping uses matched tooling and a press to cut or form sheet material into defined shapes.

Project Review
  • Flat Pattern Review
  • Sheet Grade and Thickness
  • Finish and Edge Requirements
  • Inspection Planning
Precision machined impeller shown in the molding design
Part Geometry
Clips, brackets & contacts
Tooling Review
Volume & die feasibility
Stock Type
Sheet and strip metal

Overview

What is Metal Stamping?

Metal stamping uses a press and purpose-designed tooling to perform operations such as blanking, piercing, bending and forming. Progressive or compound dies may be considered for suitable part designs and production requirements.

The tooling approach depends on part geometry, material thickness, dimensional requirements and anticipated volume. Tool design and validation are important factors in determining initial cost and production efficiency.

For a new stamping project, BoValley should review the part drawing, material specification, expected annual demand and tooling requirements before recommending a production approach.

Manufacturing workflow from CAD review through production and inspection

Metal Stamping Design Guide

For suitable projects, stamping can support repeatable part geometry and efficient production at scale. Tooling investment, part complexity, material selection and expected order volume should be considered together.

Get the Guide With Your Quote

Metal Stamping Capabilities

Metal stamping involves an upfront tooling investment, so the right process depends on part geometry, material, annual demand, and expected production life. We review these factors to help determine whether stamping is suitable for your project.

Precision Laser Cutting

  • Select suitable laser systems based on material, thickness, and geometry.
  • Evaluate material grades, reflectivity, coatings, and equipment limits.
  • Define dimensional tolerances, minimum features, and acceptable burr levels.
  • Optimize part nesting and setup requirements to manage manufacturing costs.
Engineering thermoplastic molding material samplesMaterials

Materials

Metal Stamping Materials

Metal stamping involves an upfront tooling investment, so the right process depends on part geometry, material, annual demand, and expected production life. We review these factors to help determine whether stamping is suitable for your project.

  • Aluminum Alloys
  • Cold-Rolled Steel
  • Stainless Steel
  • Galvanized Steel
  • Brass
  • Copper
  • Strip thickness and temper
  • Formability
  • Burr direction
  • Tooling wear and edge quality
  • Sheet grade and temper
  • Corrosion exposure
  • Surface appearance
  • Galvanic compatibility
  • Part stiffness
  • Visible face protection
  • Coating adhesion
  • Deburring
  • Edge condition
  • Hardware compatibility
  • Fastener material
  • Weldability
  • Finish thickness
  • Cleaning requirements
View All Metal Stamping Materials

Surface Finish Options

Choose materials and finishes based on your part's mechanical properties, operating environment, appearance, and application requirements.

Surface finish options
FinishDescription
Deburred Remove sharp edges to meet handling and assembly requirements.
Brushed or grained Specify the visible face and grain direction for suitable materials.
Protective coating Select a coating for the substrate and environment. Specify color, texture, and masking where needed.

The Process

How Does Metal Stamping Work?

Depending on the part design and production volume, a project may begin with prototype or laser-cut parts before transitioning to a stamping process. We evaluate geometry, tooling requirements, and expected demand to help identify a practical manufacturing route.

The advantages

  • Repeatable Geometry:• Dedicated tooling supports consistent part shapes when properly maintained and controlled.
  • Integrated Operations:• Suitable dies can combine multiple cutting and forming steps.
  • Production Efficiency:• Stamping can be efficient for suitable parts at recurring or higher volumes.

The challenges

  • Small Feature Potential:• Supports selected clips, tabs, slots and formed details within tooling limits.
  • Design-Specific Tooling:• Tooling can be developed around the approved component design.
Coordinate measuring machine inspecting a precision componentQuality

Applications for Metal Stamping

The examples below show where this process may fit. Material, geometry, and the intended use determine the right approach for each part.

Brackets & Clips

Mounting clips, retaining brackets, and formed tabs.

Contact & Connector Components

Suitable conductive metal parts, subject to geometry and material requirements.

Panels & Flat Components

Repeated profiles and pierced sheet metal parts.

Custom Industrial Components

Parts designed around suitable stamping operations.

Electrical Contacts & Terminals

Selected conductive and formed metal components for electrical and electronic assemblies.

Hardware & Fastening Systems

Form clips, retainers, and fastening components for repeat assembly.

Metal Stamping applications
Types of PartsFunction
Retaining clips Hold or locate mating parts with repeatable stamped features.
Metal contacts Form selected conductive contact shapes.
Stamped brackets Produce repeatable mounting and locating features from sheet stock.

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