Sheet Metal Fabrication Services for Custom Parts
BoValley provides custom sheet metal fabrication for prototypes, functional components, enclosures, chassis, brackets, and low-volume production. Cut. Form. Weld. Assemble. Finish.
Certification + Compliance
- ISO 9001:2015
- IATF 16949:2016
- AS9100D
- Material Traceability
- Lead Times
- 3–10 Days
- Alloys
- 20+
- From 1 Pc
- No MOQ
Sheet Metal Fabrication Processes
From flat blanks to welded, powder-coated assemblies — one supplier for the whole sheet metal workflow, with consistent bends and clean edges on every batch.
Fabricated Assemblies
Welded, fastened and finished multi-part builds, delivered ready to install.
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Metal Stamping
Progressive and single-stage dies for high-volume brackets, contacts and shields at the lowest piece-part cost.
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Production Sheet Metal
Repeatable production runs with locked tooling, FAI documentation and stable pricing.
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MaterialsMaterials
Sheet Metal Fabrication Materials
Choose from 20+ sheet alloys including aluminium, stainless steel, cold-rolled steel, copper and brass, from 0.5 to 6 mm thick.
- Aluminium 5052 / 6061
- Stainless 304 / 316
- SPCC / SGCC
- Copper
- Brass
- Galvanized steel
Why Choose Us for Custom Sheet Metal Fabrication?
Unmatched Lead Times
Cut and formed parts ship in as fast as 3 days, with assemblies close behind.
Design for Manufacturing Feedback
Quotes include bend allowance, hole-to-edge and reliefs checks so parts form right the first time.
Transparent Pricing and No MOQs
Order a single bracket or a thousand enclosures with the same itemized clarity.
Fabrication Expertise
Welding, hardware insertion, powder coating and assembly under one roof and one quality system.
AdvantagesAdvantages
Advantages of Sheet Metal Fabrication
Sheet metal delivers strong, lightweight structures faster than almost any other process.
No Tooling Required
Cut-and-form parts go straight from flat pattern to machine — no dies or molds to build and amortize.
High Strength-to-Weight
Bends and ribs stiffen thin gauges, giving rigid structures without excess mass.
Fast Turnaround
Laser cutting and CNC bending ship simple parts in as fast as 3 days.
Cost-Effective at Any Volume
Toolless prototypes stay cheap; stamping amortizes dies when volumes grow.
Wide Alloy Selection
Aluminum, stainless, cold rolled, galvanized, copper and brass from 0.5 to 6 mm.
Fabrication and Finishing Planning
Confirm bend sequence, hardware installation and finish before releasing parts for assembly.
ApplicationsApplications
Sheet Metal Fabrication Applications
Sheet metal parts appear in nearly every product category. Typical applications include:
- Enclosures and chassis
- Brackets
- Panels and covers
- Machine frames
- Racks and cabinets
- Ducting
- Kiosks
Enclosures and Chassis
Electronic housings, rack cases and control boxes with hardware, cutouts and finishes.
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Sheet Metal Fabrication FAQs
How much does sheet metal fabrication cost?
Cut-and-form parts have no tooling cost — price follows material, thickness and bend count. Stamping adds tooling but lowers piece-part price at volume.
Do you offer production sheet metal?
Yes — stamping dies and repeatable production runs with FAI and capability documentation.
What tolerances can you hold?
Typically ±0.1 mm on laser-cut features; bending tolerance varies with geometry and is reviewed per part.
What is the maximum part size for sheet metal?
Up to 1200 × 1000 mm on our largest format, with thicknesses from 0.5 to 6 mm.
Additional Links and Resources
Design guidance for bent sheet parts, cutting-process selection and fabrication cost.
Sheet Metal Design Guide
Review bend radii, hole spacing and reliefs for formed sheet metal parts.
Explore Resource
Bend Radii and Flange Limits
Check material, thickness and tool access before setting bend dimensions.
Explore Resource
Waterjet vs. Laser Cutting
Compare heat effects, edge quality, materials and operating trade-offs.
Explore ResourceDesigning Parts That Quote Lower
Review wall thickness, radii and tolerances before requesting a manufacturing quote.
Explore ResourceReady to Start Your Next Manufacturing Project?
Share your CAD files and project requirements. An engineer will review the details and follow up with pricing and any manufacturability questions.